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Bottle protection

How to ship bottles safely: sleeves, boxes & both

Glass bottles break in transit when they can move, knock together or get crushed — so the job of protective bottle packaging is to cushion each bottle and hold it still. This guide from WRAPMEADOW covers the two main approaches — inflatable air-cushion sleeves and double-walled kraft bottle boxes — when to use each, and the single, double, triple and six-bottle options.

How do you ship a bottle without it breaking?

To ship a bottle safely, cushion it on all sides and stop it moving inside a rigid outer box. Bottles crack when glass meets glass or the parcel is crushed, so wrap each bottle in an inflatable air-cushion sleeve — or seat it in a double-walled bottle box with snug dividers — then seal the outer with kraft paper tape so nothing shifts. For more than one bottle, keep each one separated so they can't clink together.

A dark wine bottle wrapped in a clear inflatable air-cushion protective sleeve beside an open kraft single-bottle shipping box
An inflatable air-cushion sleeve plus a double-walled box keeps glass safe in transit.

In short: cushion each bottle, separate multiples so they can't touch, and seal everything inside a rigid box.

Inflatable air-cushion sleeve or kraft bottle box?

Use an inflatable air-cushion sleeve to wrap and cushion the bottle, and a double-walled kraft bottle box as the rigid shell — many shippers use both together. The sleeve inflates from flat through an easy-inflate valve and surrounds the bottle in air pockets, absorbing shocks the way bubble wrap does but storing flat and weighing almost nothing. The double-walled box gives crush resistance and a clean, stackable courier shape, and presents well as a gift. The sleeves come in two film thicknesses — 65µm for standard use and 100µm for heavier-duty handling.

Air-cushion sleeve compared with a double-walled kraft bottle box.
Inflatable air-cushion sleeve Double-walled kraft bottle box
Main job Cushions the bottle on all sides Rigid crush-resistant outer shell
Stores Flat — inflate when needed Flat-packed, assemble to use
Options 65µm standard / 100µm heavier-duty Single, double, triple & six-bottle
Best alone for Hand-delivered gifts Snug multi-bottle packing

In short: the sleeve cushions, the box resists crushing — for posting glass, use both together.

Which bottle box do I need — single, double, triple or six?

Choose your bottle box by how many bottles you're sending: single, double, triple or six-bottle. A single-bottle box (with a sleeve inside) is the standard for posting one bottle; double and triple boxes suit small gift sets and mixed cases; and a six-bottle box is the case-quantity option for a full pack. Whatever the count, give each bottle its own cushioned space so they can't knock together.

Protective bottle packaging by bottle count and best use.
Option Bottle count Best for
Air-cushion sleeve 1 (per sleeve) Cushioning any bottle, inside a box or for a hand-delivered gift
Single-bottle box 1 Posting a single bottle safely (use with a sleeve)
Double / triple box 2–3 Small gift sets and mixed cases
Six-bottle box 6 Full cases and case-quantity dispatch

In short: single box + sleeve for one bottle, double/triple for small sets, six-bottle box for full cases — always cushion each bottle.

When should you use a sleeve, a box, or both?

Use a sleeve alone for hand-delivered gifts, a box alone for snug multi-bottle packing, and both together for anything posted through a courier. A hand-delivered single bottle only needs the cushioning of a sleeve; a snug multi-bottle box with dividers can hold bottles safely for short, careful trips; but a parcel going through the post sees drops and stacking, so it wants the sleeve's cushioning inside the box's crush resistance.

In short: sleeve for hand-delivered, box for snug multi-packs, both together for posting.

Frequently asked questions

What's the safest way to post a single bottle of wine?
Slip the bottle into an inflatable air-cushion sleeve, then seat it in a double-walled single-bottle box and seal the box with paper tape. The sleeve cushions the glass on all sides and the rigid box stops crushing, so the bottle can't knock against anything in transit. For one bottle, the sleeve plus a single-bottle box is the belt-and-braces option couriers prefer.
What's the difference between 65µm and 100µm air-cushion sleeves?
The micron figure is the thickness of the sleeve's film: 65µm is the standard-duty sleeve and 100µm is the thicker, heavier-duty version. The thicker 100µm film is more robust for repeat handling, heavier bottles or anyone shipping in volume, while 65µm is fine for most single-bottle gifting and posting.
Do you need a box as well as an air-cushion sleeve?
For posting through a courier, yes — use both. The inflatable sleeve cushions impacts, but a rigid double-walled box stops the parcel being crushed and gives the courier a square, stackable shape to handle. For hand-delivered gifts you can use the sleeve on its own, but anything going through the post should have an outer box too.

Shop bottle protection Shop carrier boxes Shop kraft paper tape

Related: how to package a wine bottle for posting in the UK →
choosing wine & beer gift packaging →
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